PRODUCTS
Classification
Beer Keg Cleaning And Filling Line
KEG WASHING AND FILLING LINE WITH AUTOMATIC PASTEURIZER
DESIGN AND QUOTATION
A. Equipment matching scheme and design ability:
A full set of equipment is including two conjoined structure including of cleaning, filling line host, a main electric control box, a set of automatic weighing system, a set of automatic conveyor system and related steam and CO2 filter and so on.
According to the customers' ans standard keg is 30L stainless steel keg as reference, an automatic cleaning, filling line capacity is 60 PCS/hour
Equipment list:
序号 No. |
名 称 Name |
规格型号 Specification |
单位 Unit |
数量 QTY |
备注 Remark |
1 |
清洗灌装机 Keg Washing And Filling Line |
60pcs/H |
Set |
1 |
直线式 Straight-line |
2 |
瞬时杀菌机 Pasteurizer |
2000L/H |
Set |
1 |
|
3 |
缓冲罐 Butter tank |
3000L |
Set |
|
配置:防负压阀一套、防正压安全系统3套、CIP一套 Configuration: a set of negative pressure valve, 3 sets of prevention positive pressure safety system,a set of CIP |
4 |
自动称重系统 Automatic weighing system |
120pcs/H最大量程(MAX): 150KGS |
Set |
1 |
主要配件瑞士梅特勒-托利多 Main component: Mettler Toledo, Switzerland |
5 |
自动输送带 Automatic conveyor system |
120pcs/H |
meter |
6 |
不锈钢辊筒式 Stainless steel rollers |
6 |
减速机 Reducer |
|
PCS |
3 |
|
7 |
过滤器 Filters |
CO2 |
Set |
2 |
|
8 |
过滤器 Filters |
蒸汽 Steam |
Set |
1 |
|
9 |
自力式蒸汽减阀 Self-acting steam reducing valve |
DN25 |
Set |
2 |
|
10 |
现场安装管道及阀门 Install pipes and valves in scene |
DN32/DN40/DN80 |
Set |
1 |
|
B. Structure and work procedure: (reference design drawing in scene)
1. Structure:
Clean the filling line by using the u-shaped structure, the keg inlet and outlet is kept parallel. A set of conveyor chain, a set of pre-wash, a set of outside washing, a set of prewashing unqualified roll-out devices, a set of automatic weighing and disqualified roll-out devices, a set of CIP system for the cleaning of the keg’s inner wall. The equipment is generally u-shaped, and the inlet conveyors and outlet conveyors are vertical with keg filling and washing line respectively. The CIP system for cleaning the inner wall of the keg is located in the middle part of the filling part so as to save space. The washing and filling line is connected with the CIP system, external compressed air, CO2, steam, beer pipe and other pipe connections (site installations ) through the pipe interface and the cleaning of the inner wall of the keg.
2. Work procedure:
(1) Put keg up-down on the conveyor, keg will prepare working automatically.
(2) Keg will prepare working automatically move to station 1 begin washing.
(3) Keg will move to station 2 washing automatically, at the same time, next keg will move on station 1 to prepare washing.
(4) Keg will finished wash, sterilize and fill from station 1 to station 6 as the same way.
(5) Keg will move on the weighing system to check up to standard or not by the conveyor.
C. Performance introduction of each part:
1. Main part of Washing and filling line:
(1) This machine is a special cleaning and filling equipment for beer kegs. The machine is equipped with a set of cleaning and filling head, which can be change easily of A,S,D,G, M typer spear.
(2) The machine adopts fully automatic working mode, automatic completion of each station transfer and the cleaning and filling of each station, and no manual operation is required.
(3) There is a separate cleaning function, only cleaning and not filling, which can be used by pre-wash machine.
(4) Supporting manual operation and alarm display function for easy maintenance and maintenance of equipment.
(5) Real-time display of current work status and work procedures.
(6) The bucket of barrels is applicable to different capacity and standard range. It can adapt to the keg height 300-500mm; keg diameter 300-450mm; The upper end distance of the barrel extension is less than 22 mm.
(7) Mechanical driving mechanism adopts the linkage mode of mechanical crank, so that the equipment can run smoothly, reliably and accurately, so as to avoid the occurrence of failure rate.
(8) Device is equipped with automatic pressure detection, residual liquid detection after purging, wine spear open detection, sterilization temperature detection, alarm and location, the location after the alarm, the following location are to stop work and stop filling, can guarantee the physical and chemical indicators qualified filling wine, avoid the waste of alcohol.
(9) The filling is filled with CO2 backup pressure, and the pressure differential is sealed and filled. The filling volume is tested by imported flow meter, and different filling capacity can be set according to different capacity barrels. It can be used to ensure the low foam, low consumption, accurate filling quantity, and the alcohol loss can be controlled below 1%.
(10) The equipment has its own CIP and wine pipeline CIP cleaning function, which can guarantee the hygiene of the wine pipeline and the filling head, so that the wine can meet the hygienic standard. The wine after filling keeps the original taste and taste of beer.
(11) The filling method of the equipment can be set and adjusted by the touch screen to adjust the filling capacity, and can adjust the error, which can display the number of filling barrels and liters in real time. Normal filling error can be controlled at 0.2 L.
(12) The equipment is randomly matched with CO2 filter, steam filter and pressure-reducing valve to guarantee the expiration date of the finished wine.
(13) The design capacity of single cleaning and filling line is 60 PCS/H (30L), and the total capacity is.
Equipment parameters
名称 Name |
技术参数 Technical Parameter |
名称 Name |
技术参数 Technical Parameter |
生产能力 Capacity |
Single line 60PCS/H |
碱水浓度 Caustic concentration |
1.5%-2% |
总功率 Total Power |
3phases 6KW |
水泵扬程 Pump head |
38m |
气缸工作压力 Cylinder Working Pressure |
0.45~0.5Mpa |
碱水温度 Caustic Temperature |
80~85℃ |
气冲压力 Air Blowing Pressure |
0.25~0.3Mpa |
热水温度 Hot Water Temperature |
85~90℃ |
CO2吹扫备压压力 CO2 Pressure Prepare |
0.2~0.25Mpa |
空气消耗量 Air Consumption |
3m3/H |
蒸汽压力 Steam Pressure |
0.5~0.7Mpa |
CO2消耗量 CO2 Consumption |
2m3/H |
水泵工作电压 Pump Working Power |
AC380V/50Hz 3phases |
自来水消耗量 City Water Consumption |
1500L/H |
控制系统电压 Control System Power |
DC24 V |
蒸汽消耗量 Steam Consumption |
2.5m3/H |
保压指数 Holding Index |
0.1~0.15 Mpa |
灌装容量 Filliing Volume |
10~50 L |
酒管线压力 Beer Pipe Pressure |
0.18~0.22Mpa |
酒损 Loss Ratio |
<1% |
2. CIP system for cleaning of keg inner surface
(1)The system has three CIP tanks and three CIP pumps,water tanks is Caustic, hot water and rinse water. The maximum lift of each pump is 40-45 meters. The automatic constant pressure valve is provided to washing and filling line.
(2) Caustic tank and hot water tank have automatic filling water, automatic heating and keeping temperature function to ensure the process requirements of CIP liquid.
Equipment Size
主机外型尺寸 Size of main part |
L3990×W1060×H2300(M) |
设备重量 Weight |
1500KGS |
CIP水箱容积 CIP tank volume |
700L*3 |
60PCS/H Standard configuration sheet
序号 |
名 称 |
型 号 |
数 量 |
厂 家 |
1 |
PLC CPU |
S7-300 314 |
1个 |
西门子 Siemens |
2 |
模块 PLC modules |
321、322 |
4个 |
西门子 Siemens |
3 |
触摸屏 Touch panel |
KTP1200 |
1个 |
西门子 Siemens |
4 |
电器 |
断路器、接触器 Breaker、contactor |
1套 |
施耐德 Schneider |
5 |
温控表 |
SR3 |
3个 |
日本岛电 shimaden |
6 |
铂电阻 Temperature sensor |
PT100- 0.2级 |
3个 |
福光百特 |
7 |
压力开关 Pressure measurement |
PS30 |
5个 |
台湾亚德客 Airtac |
8 |
音叉液位开关 |
FTL20H-OTCJ2B |
3个 |
德国E+H Endress+Hauser |
9 |
水泵 PUMP |
CDLF2-4 |
2台 |
南方泵业 CNP |
10 |
水泵 PUMP |
CDLF4-4 |
1台 |
南方泵业 CNP |
12 |
流量计 Flow meter |
DN25 |
1个 |
德国宝德 Burkert |
13 |
气动阀 Pneumatic valve |
DN15-DN32 |
30个 |
ESG |
14 |
气缸 Air cylinder |
SC80 |
8个 |
台湾亚德客 Airtac |
15 |
框架,板料 Frame, |
SUS304 |
|
国产优质 |
16 |
管路,管件 Pipes and Lines |
SUS304 |
|
远安 Yuanan |
3.PASTEURIZER (2000L/H)
Pasteurizer structure:
Beer piping system
By sight glasses, beer high-pressure pump inlet valve, beer, plate heat exchanger, heat preservation pipe section, flow control valve, turbine flowmeter, exports pneumatic butterfly valve, pneumatic directional valve cycle, etc.
The steam piping system
Ball valve by steam, steam pressure reducing valve, pneumatic control valve, steam heat exchanger, etc.
Hot water piping system
By adding water valve, vertical storage tank, heat pump, heat exchanger, etc.
Refrigerant piping system
By the filters, cooling valve, cooling pump, heat exchanger, etc.
Electric control system of instrument
Display instrument refrigerant pressure gauge, beer electric contact pressure gauge, etc. Flow control device by beer, the sterilization temperature, cooling temperature, PLC and electrical components and lamp, etc.
Working principle:
Prepare sterilization cold beers after high pressure pump into the plate heat exchanger, have been completed per heated to 65 ℃ heat sterilization of beer, then by 85 ℃ hot water heated to 75 ℃, the heat preservation thermal insulation pipe section after 30 seconds to 25 pu pasteurization unit value, and then be cooled to 12 ℃ preheat the cold beer, and finally into the cooling system is cooled to 2 ℃, into the buffer tank for filling.
Operation sterilization temperature is lower than the technical requirements (set at 75 ℃), can be automatically entered into circulation state, when sterilization temperature up to 75 ℃ delay 1 minute closed automatically circulating valve, pneumatic butterfly valve to open out the wine, ensure the quality of sterilization. Than other control parameters setting, alarm and automatically stop equipment.
2000L/H Standard configuration sheet
序号 |
名 称 |
型 号 |
数 量 |
厂 家 |
1 |
PLC CPU |
S7-200 |
1个 |
西门子 Siemens |
2 |
PLC module |
EM221\223 |
2个 |
西门子 Siemens |
3 |
触摸屏 touch panel |
SMART700IE |
1个 |
西门子 Siemens |
4 |
电器 |
断路器、接触器 Breaker、contactor |
1套 |
施耐德 Schneider |
5 |
流量计 flowmeter |
DIN11850R2 DN25 |
1个 |
宝德 Burkert |
6 |
铂电阻 |
PT100- 0.2级 |
2个 |
福光百特 |
7 |
电接点压力表 |
1.6MPa |
1个 |
沈阳仪表厂 |
8 |
水泵 pump |
CDLF2-6 |
1台 |
南方泵业 CNP |
9 |
水泵 pump |
CHL2-30 |
1台 |
南方泵业 CNP |
10 |
水泵 pump |
CHL4-30 |
1台 |
南方泵业 CNP |
11 |
气动角座调节阀 Pneumatic Angle seat regulating valve |
514 25D+1436 |
1个 |
德国盖米 GEMuGebr. Muller |
|
气动角座调节阀 Pneumatic Angle seat regulating valve |
514 15D+1436 |
1个 |
德国盖米 GEMuGebr. Muller |
12 |
气动薄膜调节阀 Pneumatic diaphragm regulating valve |
687 20D+1436 |
1个 |
德国盖米 GEMu Gebr. Muller |
13 |
气动蝶阀 Pneumatic Butterfly Valve |
DN32 |
2个 |
远安 Yuanan |
14 |
气动换向阀 Air Operated Reversing Valve |
DN32 |
1个 |
远安 Yuanan |
15 |
框架,板料 |
304不锈钢 |
|
国产优质 |
16 |
管路,管件 |
304不锈钢 |
|
远安 Yuanan |
17 |
板式换热器 V-series plate heat exchanger |
V13-316L |
1套 |
中法合资维克斯 VIEX |
18 |
板式换热器 V-series plate heat exchanger |
V4-316L |
1套 |
中法合资维克斯 VIEX |
4. Buffer tank (3000 L without neck flange cone)
Container materials SUS304.
The body wall thickness is not less than 4mm.
The inner surface mirror polishing, arrive at 0.1 μm .
Roof requirements to prevent negative pressure device, the positive pressure 0.3 MPa safety device, tank CIP for rotary cleaning ball valve, tank, CO2 pressure valve, compressed air purge valve, exhaust valve, liquid level CIP valve and electric contact pressure gauge.
The bottom of the tank is required to configure the DN50 sanitary butterfly valve. 1. Enter wine, CIP, CIP, CIP, CIP, wine and CIP back pump
The control system is equipped with manual/automatic, CIP, CO2, compressed air, liquid level cleaning, CIP return pump.
5. Weighing system
(1) Weighing system is in a plate type electronic scale above supporting chain conveyor system, go through the chain transmission to run to the electronic weighing barrel according to the above, go through the chain suspension after complete automatic weighing process.
(2) Whether the bucket meets the weight standard is to use the actual weighing value of the bucket and the set value of the weighing instrument to compare the judgment; The actual weighing value is considered qualified if the value is greater than or equal to the set value.
(3) The maximum weight range is 150KGS.
(4) Whether the bucket qualified after weighing is determined by the control system and memory, when the unqualified bucket is delivered to the launch device, the device automatically pushes the bucket to the unqualified area; The qualified drums are not moved, and are transported directly to the finished area through the conveyor chain.
Standard configuration sheet:
序号 No. |
名 称 Name |
型 号 Type |
数 量 QTY |
厂 家 Manufacturer |
1 |
电子秤 Weighing system |
TCS-150 |
1个 |
METTLER TOLEDO |
2 |
控制器 Controller |
IND131 |
1个 |
METTLER TOLEDO |
3 |
走链 Conveyor |
|
1套 |
自制 |
4 |
光电开关 Photoelectric Switch |
BR400-DDT-P |
3个 |
AUTONICS |
5 |
气缸 Cylinder |
SC80-500 |
1个 |
AIRTAC |
6 |
电机减速机 Motor Reducer |
0.4KW |
1个 |
|
6. Conveyor chain:
(1) All inlet and outlet the conveyor chain adopt stainless steel chain roller chain, form a complete set of inlet and outlet blocking device, according to three lines of start-stop condition and counting mechanism at the same time supply three line into the keg and the keg of the output.
(2) The auxiliary photoelectric switch and the keg can be used to adjust the photoelectric switch according to the diameter of the keg, so that the keg can operate in the middle of the conveyor, so that it can be suitable for different kegs.
D. Host CIP cleaning scheme
The filling head and pipeline of the washing and filling line are required to be cleaned by CIP before and after each production, normally using 80-85 degrees of hot alkali water and hot water. The device does not have the CIP cleaning system of the host itself, CIP is provided by the user. CIP enters the filling head through the wine line, cleaning the wine pipeline and filling head and related pipeline. With CIP, the user can be scrubbed by CIP in CIP program mode. Because of the small amount of CIP fluid used in the cleaning of equipment, no alkali recovery line is used, and the alkaline water and hot water are discharged after washing. If the user needs to perform alkali recovery, please specify in advance.
E. Equipment configuration scheme:
The equipment frame, pipeline, valve and water tank are all made of standard SUS304. Electrical components, water pumps, detection components, sensors are all in high - grade configuration.
CONTACT US
Qingdao Sanderuile Beer Equipment CO., Ltd.
Contact: Manager Wang
Phone:13361296662
Tel:0532-87727031
Fax:0532-87727216
E-mail:qdsandebeer@163.com
Add:South of Yinhe Road, West of Fuqiang Road, Wali Community, Liuting Street, Chengyang District, Qingdao,China
