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Beer Keg Cleaning And Filling Line

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Beer Keg Cleaning And Filling Line

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KEG WASHING AND FILLING LINE WITH AUTOMATIC PASTEURIZER

DESIGN AND QUOTATION

 

A. Equipment matching scheme and design ability:

A full set of equipment is including two conjoined structure including of cleaning, filling line host, a main electric control box, a set of automatic weighing system,  a set of automatic conveyor system and related steam and CO2 filter and so on.

According to the customers' ans standard keg is 30L stainless steel keg as reference, an automatic cleaning, filling line capacity is 60 PCS/hour

Equipment list:

序号

No.

名 称

Name

规格型号

Specification

单位

Unit

数量

QTY

备注

Remark

1

清洗灌装机

Keg Washing And Filling Line

60pcs/H  

Set

1

直线式

Straight-line

2

瞬时杀菌机

Pasteurizer

2000L/H

Set

1

 

3

缓冲罐

Butter tank

3000L

Set

 

配置:防负压阀一套、防正压安全系统3套、CIP一套

Configuration: a set of negative pressure valve, 3 sets of prevention positive pressure safety system,a set of CIP

4

自动称重系统

Automatic weighing system

120pcs/H最大量程(MAX): 150KGS

Set

1

主要配件瑞士梅特勒-托利多

Main component: Mettler Toledo, Switzerland

5

自动输送带

Automatic conveyor system

120pcs/H

meter

6

不锈钢辊筒式

 Stainless steel rollers

6

减速机

Reducer

 

PCS

3

 

7

过滤器

Filters

CO2

Set

2

 

8

过滤器

Filters

蒸汽

Steam

Set

1

 

9

自力式蒸汽减阀

Self-acting steam reducing valve

DN25

Set

2

 

10

现场安装管道及阀门

Install pipes and valves in scene

DN32/DN40/DN80

Set

1

 

 

B. Structure and work procedure: (reference design drawing in scene)

1. Structure:

Clean the filling line by using the u-shaped structure, the keg inlet and outlet is kept parallel. A set of conveyor chain, a set of pre-wash, a set of outside washing, a set of prewashing unqualified roll-out devices, a set of automatic weighing and disqualified roll-out devices, a set of CIP system for the cleaning of the keg’s inner wall. The equipment is generally u-shaped, and the inlet conveyors and outlet conveyors  are vertical with keg filling and washing line respectively. The CIP system for cleaning the inner wall of the keg is located in the middle part of the filling part so as to save space. The washing and filling line is connected with the CIP system, external compressed air, CO2, steam, beer pipe and other pipe connections (site installations ) through the pipe interface and the cleaning of the inner wall of the keg.

2. Work procedure:

(1) Put keg up-down on the conveyor, keg will prepare working automatically.

(2) Keg will prepare working automatically move to station 1 begin washing.

(3) Keg will move to station 2 washing automatically, at the same time, next keg will move on station 1 to prepare washing.

(4) Keg will finished wash, sterilize and fill from station 1 to station 6 as the same way.

(5) Keg will move on the weighing system to check up to standard or not by the conveyor.

C. Performance introduction of each part:

1. Main part of Washing and filling line:

(1) This machine is a special cleaning and filling equipment for beer kegs. The machine is equipped with a set of cleaning and filling head, which can be change easily of A,S,D,G, M typer spear.

(2) The machine adopts fully automatic working mode, automatic completion of each station transfer and the cleaning and filling of each station, and no manual operation is required.

(3) There is a separate cleaning function, only cleaning and not filling, which can be used by pre-wash machine.

(4) Supporting manual operation and alarm display function for easy maintenance and maintenance of equipment.

(5) Real-time display of current work status and work procedures.

(6) The bucket of barrels is applicable to different capacity and standard range. It can adapt to the keg height 300-500mm; keg diameter 300-450mm; The upper end distance of the barrel extension is less than 22 mm.

(7) Mechanical driving mechanism adopts the linkage mode of mechanical crank, so that the equipment can run smoothly, reliably and accurately, so as to avoid the occurrence of failure rate.

(8) Device is equipped with automatic pressure detection, residual liquid detection after purging, wine spear open detection, sterilization temperature detection, alarm and location, the location after the alarm, the following location are to stop work and stop filling, can guarantee the physical and chemical indicators qualified filling wine, avoid the waste of alcohol.

(9) The filling is filled with CO2 backup pressure, and the pressure differential is sealed and filled. The filling volume is tested by imported flow meter, and different filling capacity can be set according to different capacity barrels. It can be used to ensure the low foam, low consumption, accurate filling quantity, and the alcohol loss can be controlled below 1%.

(10) The equipment has its own CIP and wine pipeline CIP cleaning function, which can guarantee the hygiene of the wine pipeline and the filling head, so that the wine can meet the hygienic standard. The wine after filling keeps the original taste and taste of beer.

(11) The filling method of the equipment can be set and adjusted by the touch screen to adjust the filling capacity, and can adjust the error, which can display the number of filling barrels and liters in real time. Normal filling error can be controlled at 0.2 L.

(12) The equipment is randomly matched with CO2 filter, steam filter and pressure-reducing valve to guarantee the expiration date of the finished wine.

(13) The design capacity of single cleaning and filling line is 60 PCS/H (30L), and the total capacity is.

 Equipment parameters

名称

Name

技术参数

Technical Parameter

名称

Name

技术参数

Technical Parameter

生产能力

Capacity

Single line 60PCS/H

碱水浓度

Caustic concentration

1.5%-2%

总功率

Total Power

3phases 6KW

水泵扬程

Pump head

38m

气缸工作压力

Cylinder Working Pressure

0.45~0.5Mpa

碱水温度

Caustic Temperature

80~85

气冲压力

Air Blowing Pressure

0.25~0.3Mpa

热水温度

Hot Water Temperature

85~90

CO2吹扫备压压力

CO2  Pressure Prepare

0.2~0.25Mpa

空气消耗量

Air Consumption

3m3/H

蒸汽压力

Steam Pressure

0.5~0.7Mpa

CO2消耗量

COConsumption

2m3/H

水泵工作电压

Pump Working Power

AC380V/50Hz 3phases

自来水消耗量

City Water Consumption

1500L/H

控制系统电压

Control System Power

DC24 V

蒸汽消耗量

Steam Consumption

2.5m3/H

保压指数

Holding Index

0.1~0.15 Mpa

灌装容量

Filliing Volume

10~50 L

酒管线压力

Beer Pipe Pressure

0.18~0.22Mpa

酒损

Loss Ratio

<1%

2. CIP system for cleaning of keg inner surface

(1)The system has three CIP tanks and three CIP pumps,water tanks is Caustic, hot water and rinse water. The maximum lift of each pump is 40-45 meters. The automatic constant pressure valve is provided to washing and filling line.

(2) Caustic tank and hot water tank have automatic filling water, automatic heating and keeping temperature function to ensure the process requirements of CIP liquid.

Equipment Size

 

主机外型尺寸

Size of main part

L3990×W1060×H2300(M)

设备重量

Weight

1500KGS

CIP水箱容积

CIP tank volume

700L*3

 

60PCS/H Standard configuration sheet

序号

名  称

型  号

数 量

厂 家

1

PLC CPU

S7-300 314

1个

西门子

Siemens

2

模块

PLC modules

321、322

4个

西门子

Siemens

3

触摸屏

Touch panel

KTP1200

1个

西门子

Siemens

4

电器

Electric appliance

断路器、接触器

Breaker、contactor

1套

施耐德

Schneider

5

温控表

Temperature controller

SR3

3个

日本岛电

shimaden

6

铂电阻

Temperature sensor

PT100- 0.2级

3个

福光百特

7

压力开关

Pressure measurement

PS30

5个

台湾亚德客

Airtac

8

音叉液位开关

Vibronic point level detection

FTL20H-OTCJ2B

3个

德国E+H

Endress+Hauser

9

水泵

PUMP

CDLF2-4

2台

南方泵业

CNP

10

水泵

PUMP

CDLF4-4

1台

南方泵业

CNP

12

流量计

Flow meter

DN25

1个

德国宝德

Burkert

13

气动阀

Pneumatic valve

DN15-DN32

30个

ESG

14

气缸

Air cylinder

SC80

8个

台湾亚德客

Airtac

15

框架,板料

Frame,

SUS304

 

国产优质

16

管路,管件

Pipes and Lines

SUS304

 

远安

Yuanan

 

3.PASTEURIZER (2000L/H)

Pasteurizer structure:

Beer piping system

By sight glasses, beer high-pressure pump inlet valve, beer, plate heat exchanger, heat preservation pipe section, flow control valve, turbine flowmeter, exports pneumatic butterfly valve, pneumatic directional valve cycle, etc.

The steam piping system

Ball valve by steam, steam pressure reducing valve, pneumatic control valve, steam heat exchanger, etc.

Hot water piping system

By adding water valve, vertical storage tank, heat pump, heat exchanger, etc.

Refrigerant piping system

By the filters, cooling valve, cooling pump, heat exchanger, etc.

Electric control system of instrument

Display instrument refrigerant pressure gauge, beer electric contact pressure gauge, etc. Flow control device by beer, the sterilization temperature, cooling temperature, PLC and electrical components and lamp, etc.

Working principle:

Prepare sterilization cold beers after high pressure pump into the plate heat exchanger, have been completed per heated to 65 ℃ heat sterilization of beer, then by 85 ℃ hot water heated to 75 ℃, the heat preservation thermal insulation pipe section after 30 seconds to 25 pu pasteurization unit value, and then be cooled to 12 ℃ preheat the cold beer, and finally into the cooling system is cooled to 2 ℃, into the buffer tank for filling.

Operation sterilization temperature is lower than the technical requirements (set at 75 ℃), can be automatically entered into circulation state, when sterilization temperature up to 75 ℃ delay 1 minute closed automatically circulating valve, pneumatic butterfly valve to open out the wine, ensure the quality of sterilization. Than other control parameters setting, alarm and automatically stop equipment.

2000L/H Standard configuration sheet

序号

名  称

型  号

数 量

厂 家

1

PLC CPU

S7-200

1个

西门子

Siemens

2

PLC module

EM221\223

2个

西门子

Siemens

3

触摸屏

touch panel

SMART700IE

1个

西门子

Siemens

4

电器

electric appliance

断路器、接触器

Breaker、contactor

1套

施耐德

Schneider

5

流量计

flowmeter

DIN11850R2 DN25

1个

宝德

Burkert

6

铂电阻

PT100- 0.2级

2个

福光百特

7

电接点压力表

1.6MPa

1个

沈阳仪表厂

8

水泵

pump

CDLF2-6

1台

南方泵业

CNP

9

水泵

pump

CHL2-30

1台

南方泵业

CNP

10

水泵

pump

CHL4-30

1台

南方泵业

CNP

11

气动角座调节阀

Pneumatic Angle seat regulating valve

514 25D+1436

1个

德国盖米

GEMuGebr. Muller

 

气动角座调节阀

Pneumatic Angle seat regulating valve

514 15D+1436

1个

德国盖米

GEMuGebr. Muller

12

气动薄膜调节阀

Pneumatic diaphragm regulating valve

687 20D+1436

1个

德国盖米

GEMu Gebr. Muller

13

气动蝶阀

Pneumatic Butterfly Valve

DN32

2个

远安

Yuanan

14

气动换向阀

Air Operated Reversing Valve

DN32

1个

远安

Yuanan

15

框架,板料

304不锈钢

 

国产优质

16

管路,管件

304不锈钢

 

远安

Yuanan

17

板式换热器

V-series plate heat exchanger

V13-316L

1套

中法合资维克斯

VIEX

18

板式换热器

V-series plate heat exchanger

V4-316L

1套

中法合资维克斯

VIEX

4. Buffer tank (3000 L without neck flange cone)

Container materials SUS304.

The body wall thickness is not less than 4mm.

The inner surface mirror polishing, arrive at 0.1 μm .

Roof requirements to prevent negative pressure device, the positive pressure 0.3 MPa safety device, tank CIP for rotary cleaning ball valve, tank, CO2 pressure valve, compressed air purge valve, exhaust valve, liquid level CIP valve and electric contact pressure gauge.

The bottom of the tank is required to configure the DN50 sanitary butterfly valve. 1. Enter wine, CIP, CIP, CIP, CIP, wine and CIP back pump

The control system is equipped with manual/automatic, CIP, CO2, compressed air, liquid level cleaning, CIP return pump.

5. Weighing system

(1) Weighing system is in a plate type electronic scale above supporting chain conveyor system, go through the chain transmission to run to the electronic weighing barrel according to the above, go through the chain suspension after complete automatic weighing process.

(2) Whether the bucket meets the weight standard is to use the actual weighing value of the bucket and the set value of the weighing instrument to compare the judgment; The actual weighing value is considered qualified if the value is greater than or equal to the set value.

(3) The maximum weight range is 150KGS.

(4) Whether the bucket qualified after weighing is determined by the control system and memory, when the unqualified bucket is delivered to the launch device, the device automatically pushes the bucket to the unqualified area; The qualified drums are not moved, and are transported directly to the finished area through the conveyor chain.

Standard configuration sheet:

序号

No.

名  称

Name

型  号

Type

数 量

QTY

厂 家

Manufacturer

1

电子秤

Weighing system

TCS-150

1个

METTLER TOLEDO

2

控制器

Controller

IND131

1个

METTLER TOLEDO

3

走链

Conveyor

 

1套

自制

4

光电开关

Photoelectric Switch

BR400-DDT-P

3个

AUTONICS

5

气缸

Cylinder

SC80-500

1个

AIRTAC

6

电机减速机

Motor Reducer

0.4KW

1个

 

 

6. Conveyor chain:

(1) All inlet and outlet the conveyor chain adopt stainless steel chain roller chain, form a complete set of inlet and outlet blocking device, according to three lines of start-stop condition and counting mechanism at the same time supply three line into the keg and the keg of the output.

(2) The auxiliary photoelectric switch and the keg can be used to adjust the photoelectric switch according to the diameter of the keg, so that the keg can operate in the middle of the conveyor, so that it can be suitable for different kegs.

D. Host CIP cleaning scheme

The filling head and pipeline of the washing and filling line are required to be cleaned by CIP before and after each production, normally using 80-85 degrees of hot alkali water and hot water. The device does not have the CIP cleaning system of the host itself, CIP is provided by the user. CIP enters the filling head through the wine line, cleaning the wine pipeline and filling head and related pipeline. With CIP, the user can be scrubbed by CIP in CIP program mode. Because of the small amount of CIP fluid used in the cleaning of equipment, no alkali recovery line is used, and the alkaline water and hot water are discharged after washing. If the user needs to perform alkali recovery, please specify in advance.

E. Equipment configuration scheme:

The equipment frame, pipeline, valve and water tank are all made of standard SUS304. Electrical components, water pumps, detection components, sensors are all in high - grade configuration.

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CONTACT US

Qingdao Sanderuile Beer Equipment CO., Ltd.
Contact: Manager Wang
Phone:
13361296662
Tel:0532-87727031
Fax:0532-87727216
E-mail:qdsandebeer@163.com
Add:South of Yinhe Road, West of Fuqiang Road, Wali Community, Liuting Street, Chengyang District, Qingdao,China

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